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Custom Wire & Cable

Custom Wire and Cable
Custom Wire and Cable

Micro-Tek Corporation is a custom manufacturer of stranded, braided, and insulated wire and cables, all to very tight tolerances. Their willingness to take on virtually any project, such as aerospace, military, medical, audio, or computer customer requests has set them apart since they began operations in 1965. Micro-Tek manufactures lead/hook-up; medical grade flat, medical grade insulated round, and uninsulated wire as well as micro coaxial and multi-conductor cables in AWGs from 18 to 50. Micro-Tek makes its custom wire and cables from bare copper, silver and nickel plated copper, and copper based alloys. They also work with stainless steel (304 and 316L) and resistance wire; specialty/precious metals are manufactured on toll. A wide variety of DuPont Fluoropolymer resin coatings are also available, including Teflon® PTFE (minimum insulation thickness: .0035") as well as FEP, PFA, and Tefzel® ETFE (minimum insulation thickness, each: .003"). Micro-Tek, which can also fulfill your ferrous and non-ferrous flat wire and Teflon® PTFE tubing and washer requirements is equipped to provide drawing, stranding, tape wrapping, etching, cutting + stripping, and tinning services upon request. Finished wire product tolerances are ±.001" for insulated wire and ±.0002" for flat wire. Micro-Tek custom wire and cables can be manufactured on a contractual, as needed, or just-in-time basis. The expertise found in their specialty production shop enables them to easily complete custom and made to order jobs, as well as more traditional production volumes of virtually any size, all with typical lead times of only three to four weeks. PDF ISO 9001:2008 Certified, Micro-Tek manufactures to Mil-Specs 16878/4, 16878/6, 16878/11, and 16878/13, plus NEMA HP3 standards. 2D CAD drawings in PDF are acceptable.

Small, nimble, and customer oriented, Micro-Tek Corporation is anxious to discuss your custom wire and cable requirements. Contact them for further information.

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Specialty Products

Custom Wire and Cables Capabilities

General Capabilities
As Needed
Contract
Just-In-Time
On-Site Production
Products
Lead / Hook-up Wire
Micro Coaxial Cables
Multi-Conductor Cables
Medical Grade Flat Wire
Medical Grade Insulated Round Wire
Teflon® PTFE Tubing
Uninsulated Wire
Wire Material
Silver Plated Copper
Bare Copper
Copper Based Alloys
Stainless Steel (304 and 316L)
Resistance Wire
Nickel Plated Copper
Specialty/Precious Metals on Toll
Insulation Material
DuPont Fluoropolymer Resin
  • Teflon® PTFE
  • FEP
  • PFA
  • Tefzel® ETFE
AWG
18 AWG to 50 AWG
Insulated Wire Diameter
Min - .010"
Max - .200"
Insulation Thickness
PTFE - Min - .0035"
FEP/PFA/ETFE - Min - .003"
Additional Capabilities
Flat Wire (Ferrous and Non-ferrous)
Drawing
Stranding
PTFE Extruded Strips
Braiding/Shield
Tape Wrapping
Etching
Cutting/Stripping/Tinning
Tubing / Teflon® PTFE Washers
Finished Wire Product Tolerance (+/-)
Outer diameter held to ±.001" for insulated wire and for flat wire ±.0002"
Production Volume
Specialty Production Shop
Custom / Made to Order
Low Volume
Small Run
High Volume
Large Run
Long Run
Large Scale Production Volume Run
Typical Lead Time
3 to 4 weeks

Additional Information

Industry Focus
Aerospace
Military / Defense
Medical
Audio
Computer
Automotive
Electronics
Wire Form Products
Stranded
Braiding
Insulation
Industry Standards
ISO 9001:2008 certified ISO 9001:2008 certified
International Organization for Standardization
Mil-Spec
Military Specifications
  • MIL-W-16878/6 (Type ET)
  • MIL-W-16878/4 (Type E)
  • MIL-W-16878/11 (Type K)
  • MIL-W-16878/13 (Type KT)
  • MIL-W-22759/12
NEMA HP3
File Format
PDF- Mostly 2D drawings

Teflon® is a registered trademark of DuPont and used under license by Micro-Tek.

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