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Custom Wire & Cable Product Lines

  1. insulated fluoropolymer wire & cable (Teflon® PTFE, fep, pfa, Tefzel® ETFE)

    PTFE: conductors from #18 awg - #38 awg
    wall thickness from .020" - .004"

    fep/pfa/etfe: conductors from #6 awg - #48 awg
    cables as large as 0.285"
    wall thickness from .025" - .004"

  2. short runs of wire & cable
  3. extruded inlaid PTFE striping, base color + 1, 2 & 3 stripes/tracers
  4. etching for bondability on PTFE, fep, pfa, & etfe insulations and conductive coatings
  5. single end silver plated copper and bare copper (ofhc/etp) wire, drawn hard or soft
    standard and custom od
    hard: .0508" - .00099" from #16 awg - #50 awg
    soft: .0201" - .00099" from #24 awg - #50 awg
  6. stranded bare copper and silver plated uninsulated copper ofhc, etp, & die shaved wire
    seven strand constructions: #22 awg, #24 awg, #26 awg, #28 awg, #30 awg, #32 awg, #34 awg, #36 awg, #38 awg
    nineteen strand constructions: #18 awg, #20 awg, #22 awg, #24 awg, #26 awg, #28 awg, #30 awg, #32 awg
    custom strand examples: #28/3744 , #36/2550 , #34/4050 , #28/4144 , #38/1650 , #29/5146 , #28/6546
    ss reinforced strandings: #36/744r , #34/742r , #32/740r
  7. miniature coax cables (50 ohm, 75 ohm, twisted pairs, twisted quad, low noise)
  8. flat wire, ferrous & non-ferrous, for braiding
    made to customer specifications
    example sizes: 0.001" x 0.003" , 0.00075" x 0.005" , 0.002" x 0.006" , 0.003" x 0.007"
  9. laser cutting & stripping of fine sizes of PTFE & other fluoropolymer insulated wires
  10. braiding & serving of shields over wire, cable & tubing, with round or flat wires
  11. precision cut PTFE washers to lengths as short as .006"
  12. insulated bare copper & silver plated alloy single end and stranded constructions
  13. winding of wardwell, new england butt & steeger or customer supplied bobbins with stainless steel, silver plated copper, bare copper wire, both flat & round available
  14. thin wall PTFE tubing & heavy walled PTFE coated disposable mandrels for overbraiding
  15. conductor availability:
    Copper and Copper based Alloys, Various Stainless Steel Alloys, Specialty Metals on Toll
  16. contract instulating, stranding, cabling, cutting + stripping, tinning, drawing of on toll materials
    Download Sample Product List Download Sample Product List (pdf - 58 KB)
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