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Custom Flat Wire for the Medical Device Industry

In the medical industry, flat wire is used for a variety of cardiovascular and diagnostic applications. At Micro-Tek Corporation, we manufacture these high-tensile custom wires to tight dimensional tolerances using premium alloys that feature uniform mechanical properties.

For this product, our customer specified 304 vacuum melt stainless steel wire, due to its physical and electrical properties as well as its chemical composition. Our ability to manufacture to extremely precise dimensions is exhibited in this project. For this application, the tolerances were ±0.0015" for the width and ±.0005" for the thickness. Dimensions and tolerances were verified with dimensional inspection throughout manufacturing. In addition, comprehensive testing was also performed to verify tensile strength and elongation. Our customer’s specifications also requested specific winding tensions and lengths per bobbin during manufacture. Also, bobbins are color coded per size at our customer's request.

At Micro-Tek, we have the capability to manufacture over 4 million feet per month, and we have been doing so since 1998. Considering the fact that this flat wire is used worldwide, our medical industry customers take great comfort in the knowledge that both the size of the order and ranges of roundness or flatness are completely customizable with a blanket order.

To learn more about this project, see the table below or contact us directly.

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Custom Flat Wire Project Highlights

Product Description
Flat Wire
Capabilities Applied/Processes
Primary
  • Flatten
  • Wind on Bobbins
Equipment Used to Assemble Part
Rolling Mill
Bobbin Winder
Part Material
304 Vacuum Melt Stainless Steel
Tightest Tolerances
Width: ±0.0015"
Thickness: ± .0005"
Industry for Use
Medical
Volume
4-5 Million Ft. a month
Delivery/Turnaround Time
4-6 Weeks
Delivery Location
Worldwide
Standards Met
Customer Specifications
Product Name
304 VMSS Flat Wire
Additional Facts
15+ years selling
Customizable - with blanket order and ranges of roundness or flatness Winding tension and Length per bobbin specified by customer
  • Tensile Testing
  • Elongation Testing

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